Smart camera Standard model Colour IV4-500CA

Model

IV4-500CA

Type

Standard model

Installed distance

From 50 mm ^*1

Tools

Available modes

Standard Mode, Sorting Mode, AI Through Count Mode

Available Tool

Standard/Sorting Modes: AI Differentiate, Outline, Colour Area^*2, Area^*3, Edge Pixels, Colour Average^*2, Brightness Avg^*3, Width, Diameter, Edge Presence, Pitch, Colour Prohibit, Position Adjustment, Hi-Sp.
Adj (1-axis/2-axis), Blob Count, AI Identify, AI Count, Total, AI OCR, AI Trigger, AI Through Count Mode: Count, Total

Number of tools

65 tools ^*4

Field of view

Installation distance 50 mm: 22 (H) × 16 (V) mm to
Installation distance 3000 mm: 1184 (H) × 888 (V) mm
(reference value)

Switch settings (programs)

128 programs (with SD card)/32 programs (without SD card)

Image receiving element

Type

1/2.9 inch colour CMOS

Number of pixels

1280 (H) × 960 (V)

Image history

Number of storable images

100 images ^*5

Save conditions

Logging Settings 1: NG only/OK near NG threshold^*6/All – selectable. Logging Settings 2: Manually configured number before/after NG/Fixed interval – selectable ^*5

Focus adjustment

Auto^*7

Image data transfer

Transfer destination

microSD card/FTP server/SFTP server – selectable

Transfer format

BMP/JPEG/iv4p/txt: Selectable, file name can be changed

Transfer conditions

OK/NG/NG and OK near threshold^*6/OK near threshold^*6/All/Judgement Complete – selectable

Exposure time

12 µs to 10 ms ^*8

Analysis information

RUN display

Tool-specific list (judgement results, match, match bar display) ^*9

RUN information

Switchable between OFF/histogram/processing time/count/output monitor
Histogram: Histogram, match (MAX, MIN, AVG), OKs, NGs
Processing time: Processing time (latest value, MAX, MIN, AVG), cap. time (latest value, MAX, MIN, AVG)
Count: No. of triggers, OKs, NGs, no. of trigger errors, Output monitor: Output-specific ON/OFF status
^*9

Lights

Illumination

White LED

Lighting method

Switchable between pulse and
continuous lighting

Other functions

Image capture function

Digital zoom (×2, ×4), HDR, high gain, colour filters^*2, white balance^*2, brightness correction, Smart Image Optimisation, preliminary capture, trapezoidal shape correction, mirror inversion correction
Capture range settings (with high-speed filter disabled: 1280×960, 640×480, 320×240, 160×120.
With high-speed filter enabled: 640×480, 320×240, 160×120, 80×60)

Tool functions

Additional Learning (AI Differentiate, AI Identify, AI OCR, AI Count, AI Trigger. AI Through Count Mode: Count), remove outline, masking function, colour extraction/exclusion^*2, colour histogram function^*2,
monochrome histogram function^*3, scaling function

Utilities

List of NG sensor occurrences, NG hold, test run, I/O monitor, security settings (2-step password), simulator^*10, adding FTP image information, multiple position adjustment, adding multiple masters,
high-speed program switching, automatic program switching, automatic settings backup/restore, mid-operation threshold changes, excessive input trigger time detection

Indicators

OUT, TRIG, STATUS, LINK/ACT, SD

Input

Type

Switchable between non-voltage input/voltage input For non-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA (short circuit)
For voltage input: Maximum input rating 30 V, ON voltage 18 V or higher, OFF current 0.15 mA or lower, ON current approx. 2 mA (at 24 V)

Number of inputs

6, 3 of which are selectable between IN/OUT

Function

IN1: External trigger. IN2, IN3, I/O1 to I/O3: Assign any desired function. Assignable functions: Program switching, error clear, ext. master image registration, SD card save stop, OCR serial no. increment, reset

Output

Type

Open collector output: Switchable between NPN/PNP and N.O./N.C. Maximum rating: 30 V, 50 mA, residual voltage 1.5 V or lower^*11

Number of outputs

6, 3 of which are selectable between IN/OUT

Function

Assign any desired function.
Assignable functions (Standard/Sorting Mode): Total status (OK/NG), operation, busy, trigger ready, strobe, position adjustment result, tool-specific judgement results, tool-specific logic calculation results,
error, SD card error, parts judgement results, master judgement results, insufficient SD capacity, file transfer in progress, AI Trigger output
Assignable functions (AI Through Count Mode): Operation, busy, error, tool-specific count up, tool-specific judgement result, tool-specific logic calculation result

Power/I/O

Connector

M12 12-pin A-code male connector

PoE

PoE Power Class 4/6^*12

Ethernet

Standard

1000BASE-T/100BASE-TX

Connector

M12 8-pin X-code female connector

Network function

FTP client, SFTP client, SNTP client

Interface compatibility

Built-in Ethernet

EtherNet/IP™, PROFINET CC-B^*13, TCP/IP Nonprocedural Comm (×2 connections)

Communication unit (IV4-CU1)

PROFINET CC-C^*14, EtherCAT®

Expanded memory

microSD card (microSD/microSDHC)^*15

Power supply

Power voltage

24 V +25%, -20% (including ripple)^*16

Current consumption

3.4 A or less (at 19.2 V), 2.7 A or less (at 24.0 V), no AI imaging illumination unit; with communication unit; includes 120 mA output load,
3.3 A or less (at 19.2 V), 2.6 A or less (at 24.0 V), no AI imaging illumination unit; no communication unit; includes 120 mA output load,
2.1 A or less (at 19.2 V), 1.8 A or less (at 24.0 V) with AI imaging illumination unit; with communication unit; includes 120 mA output load ^*17

Average power consumption

9.3 W (without AI imaging illumination unit) 12.8 W (with AI imaging illumination unit)

Environmental resistance

Enclosure rating

IP67 ^*18

Ambient temperature

0 to +50°C (no freezing)^*19

Relative humidity

85% RH or less (no condensation)

Vibration resistance

Frequency: 10 to 500 Hz; Power spectral density: 0.816 G²/Hz; X, Y and Z directions ^*20

Shock resistance

500 m/s² 3 times in each of 6 directions ^*20

Material

Main unit case: Aluminium die-casting. Front cover: Acrylic (hard coating). Back plastic cover and plastic lid: PBT. Operation indicator cover: TPU.
Power supply connector: PA/POM. Ethernet connector: Copper alloy + nickel plating. Label: PC. Power supply connector waterproof cap: PC + ABS alloy. Ethernet connector waterproof cap: PC
^*21

Weight

Approx. 370 g (no AI imaging illumination unit) Approx. 560 g (with AI imaging illumination unit)